Baja Designs XL40 Headlight Kit W/ Yamaha Shell YZ250FX / YZ450FX 2021-2023

Baja Designs XL40 Headlight Kit W/ Yamaha Shell YZ250FX / YZ450FX

Built for serious off-road lighting, the Baja Designs XL 40 Lighting System produces up to 5,224 lumens while drawing only 43.5 watts, making it suitable for lower-output OEM stators. The XL Trail Lens reduces harsh hot spots by balancing vertical and horizontal beam spread, helping maintain peripheral awareness through elevation changes and tight singletrack. Each kit comes pre-installed in a direct-fit OEM-style headlight shell with a plug-and-play wiring harness, handlebar switch and submersible Moisture Block waterproofing. The Baja Designs XL 40 LED Headlight Kit is also backed by uService replaceable optics and a comprehensive limited lifetime warranty supported by Baja Designs.

Specifications: 

• Lumen Output: High-performance four-LED system delivering 5,224 lumens on high beam and 1,435 lumens on low beam
• Compatibility: Purpose-built plug-n-play installation
• Stator Friendly: Efficient 43.5W and 3.4A draw at 12.8V engineered specifically for lower-output OEM stators
• Trail Optics: Signature XL Trail lens delivers balanced vertical and horizontal illumination while smoothing center hot spots
• Beam Spread: Optical coverage projecting 92° high-beam reach up to 226 feet and 74° low-beam reach up to 119 feet
• Daylight Spectrum: 5000K daylight color temperature replicating natural sunlight to reduce rider fatigue and improve trail definition
• Thermal Management: DirectSink direct thermal path technology routing heat away from core electronics to sustain peak output
• MoistureBlock Protection: Submersible IP69K waterproof and pressure-washable design sealed to depths of 9 feet
• Impact Resistance: Mechanical impact tested to IK10 standards and exceeds MIL-STD810G military durability testing
• uService Design: Field-serviceable architecture allowing riders to replace lenses and optics directly
• ClearView Optics: Proprietary optical distribution focusing forward-projecting illumination where enthusiasts need it most
• Overvoltage Protection: Built-in circuitry safeguarding LED components against unexpected electrical surges
• Durable Construction: Powder-coated cast aluminum housing and bezel paired with a hardcoated polycarbonate clear lens
• Rated Lifespan: High-efficiency solid-state emitters providing an average service life of 49,930 hours
• Plug-And-Play Installation: Pre-assembled in an OEM-fit Yamaha headlight shell with mode switch wiring harness and stainless hardware
• Warranty: Limited Lifetime Warranty offering complete purchase protection
• Includes: (1) XL40 D/C trail lens light, (1) Yamaha 2019–2024 headlight shell, (1) wiring harness with handlebar switch, and all necessary mounting hardware